Syntegon unveils a new approach to liquid pharmaceutical processing

At Achema, Syntegon will showcase its comprehensive expertise in the flexible processing of liquid pharmaceuticals. In addition to an advanced filling machine, an expanded inspection system, process and assembly solutions and comprehensive service offerings will be on display.

“Regulations such as Annex 1, high-value drugs, and the increasing use of RTU containers require highly efficient technologies along the entire value chain,” explains Tobias Göttler, Director Product Management Pharma Liquid at Syntegon. “With innovative solutions, extended functions for proven systems, and new services, we enable pharmaceutical manufacturers to produce sensitive drugs according to the most recent requirements of the pharmaceutical industry.”

Visitors will also gain insights into Syntegon’s comprehensive technological and pharmaceutical expertise in the “RTU Open Space” at the booth. In addition to virtual presentations of the Versynta portfolio for small and micro batches, the experts from Syntegon will offer comprehensive advice on all aspects of RTU containers – from Annex 1 compliance and filling with 100% IPC to the use of gloveless barrier technologies.

After filling, the highly precise inspection of products and containers ensures product quality. At Achema, the company will demonstrate in live for the first time how visual inspection and leak detection (CCIT) can be efficiently combined on a space-saving AIM5 for vials. The machine on display features a combination of a pre-rotation tower and camera technology for the visual inspection of liquid and lyophilized products as well as a state-of-the-art measuring sensor in the star wheel for oxygen measurement.

Pens and autoinjectors play a key role in antidiabetics and weight management products. They can be precisely assembled thanks to the new RMA from Syntegon. This space-saving, semi-automatic assembly machine for clinical trials and small batches was developed by Syntegon in close cooperation with customers. The system supports pharmaceutical manufacturers in determining the properties of their drug delivery systems and assembling them in accordance with regulatory standards. The RMA follows Syntegon’s design philosophy on scalability, offering customers a seamless and easy transition to machines with higher outputs when increasing capacity for a market launch.